Сглобяване на колан за управление на роботизирана ръка & Аксесоари

Technical Guide for Assembly of Robotic Arm Control Harness and Accessories

I. Design Selection and Material Adaptation
‌Harness Design‌
‌Customized Wires‌: The robotic arm control harness needs to select multi-core wires (such as 5-core wires with power, сигнал, and grounding functions) according to the signal transmission requirements. It is recommended to use spiral cables with shielding layers or polyester (PU) sheaths to enhance tensile strength and anti-electromagnetic interference capabilities. ‌Connector Selection‌: Prioritize the use of high-protection-level interfaces such as aviation plugs, and adapt to PBT material terminals to ensure high temperature resistance, wear resistance, and support quick plugging and unplugging. ‌Accessory Adaptation‌
‌Conversion Accessories‌: If you need to be compatible with different device interfaces (such as the 7-pin trailer harness to the dedicated interface for the robotic arm), you can use a split connector design to protect the conductive pins by sliding the protective cylinder. ‌5. ‌Fixed Components‌: Configure accessories such as crimping plates and cable ties to ensure that the harness has no displacement or entanglement risks during the movement of the robotic arm. ‌
2. Key steps in the assembly process
‌Wire harness processing‌
‌Wire cutting and stripping‌: Determine the wire cutting length according to the positioning plate, and accurately control the wire stripping depth to avoid damaging the copper wire. Use a stepped roller device to achieve spiral winding of the wire core to improve the stability of the connection with the terminal‌.
‌Terminal crimping‌: Apply pressure to the terminal and the wire through a special mold to ensure low resistance and high tension connection, while monitoring the deformation of the core wire‌.

Robotic Assembly of Automotive Wire Harnesses

Custom Robot Arm Control Harness Aviation Head Wear-Resistant

Електрически машини Автоматичен промишлен химически контрол Кабел

‌Wiring and fixing‌
‌Layered wiring‌: Arrange the sub-wiring harness in different areas according to the positioning plate route, give priority to a single area, and then connect across areas to avoid cross-interference of wires‌.
‌Wire binding and fixing‌: Use wire binding ropes or cable ties, with a wire spacing of 25mm, and keep a 10mm tail at the end and tie a knot. Avoid excessive pulling to cause wire damage‌.

3. Testing and protection requirements
‌Functional test‌
‌Electrical test verification‌: After assembly, live testing is required to check the signal transmission stability and voltage matching (such as 12V/24V system), and long-term reliability is verified through aging test‌.
‌Full inspection standard‌: Проверете толеранса на терминала, wire binding ring uniformity and component assembly standardization to ensure that there is no looseness or poor contact‌.

‌Protective measures‌
‌Sealing and shielding‌: The wiring harness passing through the joint of the robot arm needs to be treated with sealant, and the parallel high and low voltage wiring harnesses need to maintain a distance, and the grounding wire is arranged separately to reduce electromagnetic interference‌8.
‌Wear-resistant protection‌: The exposed part of the wiring harness can be equipped with a polyester sheath or wear-resistant sleeve to adapt to the high-frequency movement scene of the robot arm‌.

4. Technical trends and optimization suggestions
‌Modular design‌: Use quick plug-in interface and split protection structure to simplify the maintenance process‌.
‌Material upgrade‌: Promote high-temperature resistant silicone wire and lightweight aluminum alloy terminals to improve the durability of the wiring harness and reduce the overall weight‌.

(Забележка: The above solution integrates the requirements of robot arm control scenarios and general industrial wiring harness technology.)

Име: Колан за управление на роботизирана ръка - Електрически инструмент за роботизирана ръка. Кабелните снопове за промишлени роботи обикновено се намират в оборудване за автоматизация, като например ръце на роботи. Работната среда на ръката на робота може да бъде изправена пред предизвикателства от замърсяване с масло или температурни промени. Продуктите с кабелни снопове трябва да преминат стриктно тестване, за да се гарантира безпроблемната работа на ръката на робота.
Конектор: 17PIN Kaibaile homemade plug, TE Tyco 37PIN plug;
Приложение: industrial robotic arm;

Client: YGSL

Име: Колан за управление на роботизирана ръка - Електрически инструмент за роботизирана ръка;
Технология на обработка: занитване, заваряване, монтаж;
Whether to customize: The length, specifications, цветове, и т.н. of the wire harness can be customized according to customer needs;
On-resistance: ≤2 ohms;
Тел: 16AWG*17 core OD: 13.0mm PU wire;
Изолационна устойчивост: ≥5 megaohms;
Конектор: 17PIN Kaibaile homemade plug, TE Tyco 37PIN plug;
Издържа на напрежение: DC300V, 10 milliseconds;
Приложение: industrial robotic arm;
Тест за солен спрей: ≥48 hours;

Производителност на продукта: The 17PIN plug is independently developed by Kaibaile and is acid and alkali resistant, oil resistant and moisture-proof. The wires are made of high-quality environmentally friendly PU and TPU materials, with strong insulation performance, wear resistance and corrosion resistance, and long service life. The wire core is high temperature resistant, fireproof, and flame retardant, and the wire body is strong and not easy to break. Strong flexibility, acid and alkali resistance, oil resistance, moisture resistance, mildew resistance, flame retardant resistance, wear resistance, устойчивост на корозия, antioxidant, водоустойчив, dustproof, UV resistance and other properties. This wiring harness is widely used in robot arms of industrial intelligent production lines.

Сертифициране на продукта: IPC620, IP67, ОБСЯГ, ROHS2.0, MASDS

Фирмени отличия и квалификации: Национално високотехнологично предприятие, Ул, IPC620, ISO9001, ISO14000, ISO13485, IATF16949, и т.н.