Rectangular Connector Cable Harness Assemblies

Custom rectangular sockets and cable harness assemblies are tailored solutions that provide specific electrical connections and wiring needs, often for complex applications. These assemblies combine rectangular sockets with other components like wires, stik, and protective sheaths to create a customized wiring solution. They can be adapted to various industries and environments, including military, medical, and industrial applications.

Power and Signal 92315-0616 Molex Picoflex Series Flat Ribbon Cable, 1.27mm Pitch, 160mm

A07ZR07ZR28H203A JST rectangular cable assembly 1823927

6 PIN Datamate Coax Cable Assembly – M80-FC305F1-08-0300L 1.48’（450.00mm）

Rectangular cable assemblies are a high-performance solution widely used in electronic equipment connections. Their design and functional characteristics have significant advantages in different application scenarios. The following are relevant technical points and product information:
jeg. Core technology and structural design
‌Tail reinforcement structure‌
Some components adopt injection molding reinforcement design, and the asymmetric wire clamp and integral support sheet are used to ensure that the wire harness is fixed in the center, which is suitable for special scenarios where the cable diameter exceeds the thickness of the tail cover.
‌Multi-channel miniaturization design‌
The 8-core RF mixed assembly adopts a multi-channel layout, and the socket end bend plug/straight plug printed circuit board form optimizes space utilization, which is suitable for compact environments such as antenna array systems.
‌Anti-pull and high reliability‌
The overmolding process combined with the positive latch structure enhances mechanical stress tolerance and prevents accidental disconnection, which is suitable for harsh industrial environments.

Key Features and Benefits of Custom Rectangular Sockets and Cable Harness Assemblies:
Customization:
These assemblies are designed to meet specific requirements, ensuring the right fit and functionality for a particular application.
Complex Wiring Solutions:
They can handle complex wiring needs with multiple breakouts and terminations, suitable for various applications like in vehicles, machinery, or electronics.
Reliability and Durability:
They are designed to withstand specific environmental conditions (F.eks., harsh temperatures, vibrationer) and usage requirements.
Efficiency:
They can be designed to optimize space and simplify wiring, leading to more efficient installations, as explained by RayPCB.
Various Materials:
They can utilize different materials (F.eks., Kapton, Teflon, PTFE) for specific applications, such as UHV or positive pressure.
Standard Compliancy:
Many manufacturers adhere to standards like IPC and UL/CSA, ensuring quality and safety.

Ii. Performance parameters and typical applications
‌High-frequency transmission capability‌
The RF mixed assembly supports DC-40GHz operating frequency and adopts stable amplitude and phase cables, which are suitable for high-speed data transmission and military communication systems.
‌Current carrying and compatibility‌
Rated current can reach 8.5A, supports plug-and-play connection, and is compatible with multiple connector types (such as PCB connectors, SMA, etc.).
‌Application scenarios‌
‌Consumer electronics‌: home entertainment equipment, game consoles;
‌Industrial and medical‌: process control equipment, patient monitors;
‌Military and communications‌: antenna arrays, optical module testing.

Rectangular Cable Assembly 10 PIN Connector 0.500′ (152.40mm, 6.00″)

Rectangular Cable Assembly 4 PIN Socket 0.328′ (100.00mm, 3.94″)

Rectangular Connectors Cable Assembly 0.500′ （152.40mm，6.00″）

Applications:
Military and Aerospace: For high-performance, reliable connections in demanding environments.
Medical Devices: For precise and reliable connections in sensitive equipment.
Industrial Automation: For robust and durable connections in machinery and equipment.
Electronics and Automotive: For a wide range of applications, from data and power to signal transmission.

III. Mainstream product examples
Nano-Fit TPA: ready-made solution, pin-to-pin mapping, 6.5A current carrying, UL 1061 cable, RoHS compliant/Molex.
8-core RF mixed assembly: 65GHz high-frequency performance, multi-channel synchronous plug-in/straight plug-in PCB installation, excellent phase consistency/valley wave.
Micro-Fit overmolded assembly: anti-pull design, 8.5A high current support, fully polarized shell, positive latch structure/Molex.

Design Considerations:
Stik:
Various rectangular connectors can be used, including rack and panel connectors with different cable exits.
Wires and Cables:
Different types of wires and cables can be used based on the application’s voltage, strøm, and shielding requirements.
Shielding and Protection:
Shielding may be added to protect against electromagnetic interference (Emi) or other environmental factors.
Assembly and Testing:
Quality control and testing are crucial to ensure the reliability of the final product.

Iv. Selection considerations
‌Cable length and wire gauge‌: need to be selected according to the installation distance and current requirements (such as AWG specifications);
‌En miljøtilpasningsevne‌: phase consistency is prioritized in high-frequency scenarios, and mechanical protection is emphasized in industrial environments.