China Custom Molex Connector Cable Harness Assemblies

Technical Analysis of Molex Connector Cable Harness Assemblies
IO. Core Product Classification
‌RF Cable Assemblies‌
Supports frequency range from DC to 65 GHz, suitable for high-frequency signal transmission scenarios, and provides ultra-micro to large connector options to ensure signal integrity.
Compatible with customized requirements, can be matched with RG braided cable or semi-rigid microwave coaxial cable, suitable for complex RF systems.

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‌High-speed Data Transmission Assemblies‌
‌CX2 Series‌: Supports 32-DP dual-speed connection, operating temperature range -40°C to +85°C, suitable for servers, medical equipment and industrial control.
‌LC Fiber Optic Connectors‌: Suitable for data centers, routers and medical imaging equipment, supports high-density MPO connectors, and achieves reliable fiber optic cabling.

‌Customized Harness Solutions‌
Provides plastic optical fiber (POF) assemblies suitable for industry, transportation and renewable energy fields, with both cost advantages and mechanical strength.
Supports LumaLink optical tracking cables, optimizes wiring management through full cable lighting design, suitable for data centers and base stations.

2. Technical Features and Advantages
‌High-performance transmission‌:
High-speed backplane connectors support DDR4 signal integrity and meet the high-density, high-bandwidth requirements of servers and communication equipment.
HSAutoLink power and signal components integrate anti-vibration design to adapt to harsh automotive and industrial environments.

‌Environmental adaptability‌:
Industrial cable assemblies use IP protection grade to support extreme temperatures (such as -40°C to +125°C) and humidity environments.
The backplane connector enhances electromagnetic shielding performance through metal shells to reduce the risk of signal interference.

‌Modularity and ease of use‌:
Tool-free termination design (such as Premo-Flex flexible cable) simplifies the installation process and improves assembly efficiency.
The online configurator supports custom cable parameters, can generate 3D models and quotations, and accelerate the development cycle.

3. Typical application scenarios
‌Data center‌: high-speed backplane interconnect, fiber optic cabling; LC duplex patch cord, high-speed backplane connector (1-794681-8).
‌Automotive electronics‌: In-vehicle communications and power management, HSAutoLink cables, sealed industrial connectors.
‌Industrial automation‌: Vibration-resistant signal transmission, mechanical control, POF harnesses, DT series sealed components.
‌Medical equipment‌: High-precision imaging and data transmission CX2 connectors, LC fiber adapters.

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IV. Typical product parameter examples
‌CX2 Dual Speed ​​connector‌:
Material: LCP shell, copper alloy contacts (gold-plated contact area, tin-plated solder tail).
Packaging: Embossed tape packaging, support RoHS and halogen-free standards.
‌LC fiber adapter‌:
Port configuration: 4/8-port adapter, compatible with simplex/duplex patch cords.
Safety certification: UL94-V0 grade flame retardant plastic.

Molex covers diverse needs from RF signals to high-speed data through modular design and high-performance material combinations, and its customized tool chain (such as online configurators) further shortens product development cycles.