電線線束製造技術包括連接電線的技術, 編織, 編織, 和包裝. 它也涉及自動化, 數字雙技術, 和軟件. 連接電線壓接: 變形金屬連接器以抓住電線;焊接: 熔化填充金屬連接金屬表面;膠合: 用膠水連接電線;

汽車佈線線束行業的發展趨勢

The rise of electric vehicles (電動汽車) is a major force in automotive wiring innovations. EVs and hybrids require complex wiring systems to manage high-voltage electric drivetrains, 電池, and advanced electronics. These systems necessitate specialized harnesses that can handle increased voltage and intricate connections for electric propulsion. OEMs and startups alike must consider the number and sophistication of technology features they integrate into their vehicles as they have a direct effect on harness weight, bundle diameter, and cost.

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橙色800VDC高壓電源電纜低電流40A 3POS 4POS 5POS防水EV HVIL連接器車輛

汽車連接電纜質量檢查

UL Solutions offers testing services for various types of automotive cables used in the industry over a wide range of extreme temperatures. When it comes to cars, trucks, and other vehicles, wiring plays a huge role in keeping everything running smoothly. Automotive wiring isn’t just about connecting parts; it’s about ensuring safety, 耐用性, and performance. Whether it’s powering your car battery, keeping your music crisp, or lighting up a trailer, the right wires make all the difference.

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Insulated U-Type Fork Red-Blue Terminal Set Electrical Wire Cable Crimp Spade Ring Connector Assortment

Comparison of Ultrasonic Welding and U-Shaped Crimping Wire Harnesses

Ultrasonic welding has more advantages in performance, 耐用性, and environmental protection, but the cost is higher; U-shaped crimping is known for its economy and flexibility, and is suitable for conventional scenarios. The actual selection needs to be comprehensively evaluated in combination with specific process requirements, cost budgets, and product positioning.

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