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Selection guide for quick-connect terminal cable assemblies
我. Selection of core components
Terminals and crimping technology
Crimp terminals: It is recommended to use FAKRA high-speed mini (高頻調頻) 電纜組件, whose crimping technology can firmly terminate coaxial cables (such as 26-AWG 50Ω cables to RG174 wires), ensure signal integrity and simplify the installation process.
Solderless terminals: Terminals that support quick-disconnect design (such as solderless wire pieces) are suitable for industrial electronic equipment, which can shorten the wiring harness assembly time and reduce process complexity.
![]() Commercial Refrigerator Ice Maker Wiring Harness – Wiring Harness, Refrigerator Wiring |
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![]() 4 AWG Battery Cable Assembly with 5-16″ Ring Terminal, Quick Disconnect |
Connector type adaptation
High-frequency scenarios: Select HFM connectors that support 20 GHz transmission, equipped with fully shielded coaxial cables and PCB pin headers, suitable for robots and high-frequency communication equipment.
High-speed digital signals: NearStack PCIe connector system supports 32 Gbps費率, integrated metal latch and pull tab release function, suitable for data centers and AI hardware accelerators.
iii. Technical advantages and design highlights
Efficient installation features Tool-free termination : HFM components use independent auxiliary locks (ISL) and CPA latch designs to prevent terminal backing and simplify wiring operations in scenarios such as robots.
Modular interface : The NearStack series provides right-angle/vertical cable assemblies to support flexible wiring and enhance plug-in stability through metal shells.
Environmental adaptability Anti-vibration design : The 360° full die-cast shielding structure of the HFM component optimizes EMC performance and ensures signal stability in industrial vibration environments.
Wide temperature range : NearStack connectors support operating temperatures from -40°C to +85°C, suitable for data centers and outdoor equipment.
iii. Typical application configuration
High-frequency robot control: 法克拉, HFM cable assembly + PCB pin header 20 GHz bandwidth, crimp termination, anti-vibration lock.
Data center interconnection: NearStack, PCIe connector + Twinax cable 32 Gbps費率, metal latch, anti-slant insertion and misalignment.
Industrial Automation Harness: Solderless Terminals + Quick Disconnect Assemblies No welding required, IP protection adaptation, low-cost deployment.
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![]() 快速斷開母鏟形端子壓接連接器,帶 15 厘米電線 |
iv. Key Parameter Examples
FAKRA HFM Cable Assemblies:
Cable Specifications: 26-AWG coaxial cable, terminated to RG174 wire.
Protection Design: Independent Auxiliary Lock (ISL) + Connector Positioning Latch (CPA).
NearStack PCIe Connector:
Plug-in Life: ≥100 plug-ins, contact resistance ≤20mΩ.
Mechanical Protection: Supports 6° misaligned mating, resistant to reflow soldering process.
By accurately matching high-frequency/high-speed requirements and fast installation characteristics, the above components can significantly improve the efficiency of harness deployment while taking into account signal integrity and environmental adaptability.
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