The Composition and Application of EV HV Connecting cables

EV HV connecting cables consist of a conductive core (copper or aluminum), insulation (often XLPE or other polymers), and a protective layer. They are used to transmit high voltage power in electric vehicles (ΕΕ). Specifically, they connect the battery to the motor, inverter, and charging ports.

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Cutting and Wiring Standards for Connection Cable Assembly

Cutting and Wiring Standards for Connection Cable Assembly

Cutting and wiring standards for connection cable assemblies involve using established methods for preparing and connecting wires, adhering to industry best practices, and ensuring compliance with relevant codes and standards. Key aspects include proper wire stripping, termination techniques (crimping, soldering, etc.), and adherence to wiring schemes like T568A and T568B for network cables.

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The difference between FFC connector and FPC connector

Compatibility of FFC/FPC connectors

FFC/FPC connectors are generally designed to be compatible with each other, provided the pitch, number of conductors, and stiffener thickness match. FFC connectors typically mate with Flat Flexible Cables (FFCs), while FPC connectors are designed for Flexible Printed Circuits (FPCs).

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10-Καρφίτσα (10 Pole) 3.81mm Pitch Angle Screw Pluggable Terminal Block Plug Connector Panel PCB Mount DIY

Several Wiring Methods of screw, push button Terminal Blocks

Terminal blocks offer various wiring methods, including screw terminals, push-button, and push-in, each with its own advantages and application.
A spring clamp is opened by pressing a button, allowing wire insertion, and then closes on the wire when the button is released.
Common uses:
Well-suited for applications where quick and easy connection/disconnection is needed, such as in industrial environments.

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2T Ultra Quiet Electric Molex Terminals Crimping Tool With Applicator Blades Pin Terminal Wire Crimping

Terminal Crimping to Wires and Application

14 various-sized dies for a wide range of open barrel terminal sizes from AWG 28 to 14, applicable to JST,Λούστρο,TE,JAR,HRS pins
Wire EDM Cutting processed jaws with smooth polished bring accurate crimping on both the conductor and the insulation
Blackening treatment with good anti-rusting performance brings a long service life
Ergonomic grip made of TPR with skid resistance texture,comfortable to do small wire crimping which requires concentration

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