Wire harness manufacturing technology includes techniques for connecting wires, braiding, weaving, and wrapping. It also involves automation, digital twin technology, and software. Connecting wires Crimping: Deforming a metal connector to grip a wireSoldering: Melting a filler metal to join metallic surfacesGluing: Connecting wires with glue

High Voltage Wire Shielding Design for Electric Vehicles Safety and Performance

​Composition of High-Voltage Cable Shielding Layer

High-voltage cable shielding layers are designed to protect the cable and surrounding equipment from electromagnetic interference (EMI) and to provide a path for fault currents to ground. They are typically composed of either a braided wire shield, an aluminum foil tape shield, or a combination of both. Additionally, semi-conducting layers are used to even out electric stress within the cable.

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Wire harness overmolding process

Overmolded Connector Harness Assembly Process and Requirements

Overmolding is a process where a plastic material is injected into a mold containing a pre-assembled connector harness, creating a protective outer layer that encapsulates the wires and connectors. This process, typically using injection molding, provides enhanced protection against environmental factors, improved strain relief, and can integrate complex shapes or textures.

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Custom Wire Harness Assembly Prototypes and Manufacturing

Develop the Design and Production of the Connection Harness

Developing a connection harness involves a multi-stage process from design to production. It begins with defining requirements, creating a schematic, selecting components, and then laying out the harness physically. Production includes cutting, stripping, connecting wires, assembling, and testing the finished product. Understand the specific needs of the application, including voltage, current, signal requirements, condições ambientais, and physical space constraints.

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Customized equipment engineering machinery, motor wiring harness

Engineering Machinery Electrical Wire Harness Assembly

Engineering machinery often utilizes complex electrical systems, and wire harness assemblies play a crucial role in organizing and protecting these wiring networks. These assemblies consist of wires, connectors, e outros componentes, all bundled together for efficient and reliable performance. They streamline the production process, improve efficiency, and reduce errors in electrical systems, especially in automation and manufacturing.

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Pontos de crimpagem de design para conectar chicotes de arame

Pontos de crimpagem de design para conectar chicotes de arame

Projetar pontos de crimpagem para conectar chicotes de arame envolve a seleção de terminais de crimpagem apropriados e garantir técnicas de crimpagem adequadas para criar conexões confiáveis ​​e seguras. Este processo inclui a escolha do tipo de terminal certo para o medidor de arame específico e a aplicação, Usando uma ferramenta de crimpagem adequada, e verificar a qualidade do crimp para evitar problemas como shorts ou conexões fracas.

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