Crimping quality inspection of wire harness terminals ensures a strong, reliable electrical connection. This involves verifying the terminal’s integrity, the proper placement of insulation and wire strands within the crimp, and the overall mechanical strength of the crimp.
EV HV connecting cables consist of a conductive core (copper or aluminum), insulation (often XLPE or other polymers), and a protective layer. They are used to transmit high voltage power in electric vehicles (EVS). Specifically, they connect the battery to the motor, inverter, and charging ports.
Different from the wiring harness layout of other functions, car audio wiring has its own higher requirements. The wiring harness engineer in this article will take you to understand the basic knowledge of car audio wiring.
GM engine harness tape standard is centered on material diversity, high temperature tolerance, and strict performance testing, taking into account environmental protection and safety, which is significantly higher than the general industry specifications.
GM engine harness tape standard is centered on material diversity, high temperature tolerance, and strict performance testing, taking into account environmental protection and safety, which is significantly higher than the general industry specifications.
Cutting and wiring standards for connection cable assemblies involve using established methods for preparing and connecting wires, adhering to industry best practices, and ensuring compliance with relevant codes and standards. Key aspects include proper wire stripping, termination techniques (crimping, soldering, etc.), and adherence to wiring schemes like T568A and T568B for network cables.
FFC/FPC connectors are generally designed to be compatible with each other, provided the pitch, number of conductors, and stiffener thickness match. FFC connectors typically mate with Flat Flexible Cables (FFCs), while FPC connectors are designed for Flexible Printed Circuits (FPCs).
Terminal blocks offer various wiring methods, including screw terminals, push-button, and push-in, each with its own advantages and application.
A spring clamp is opened by pressing a button, allowing wire insertion, and then closes on the wire when the button is released.
Common uses:
Well-suited for applications where quick and easy connection/disconnection is needed, such as in industrial environments.
14 various-sized dies for a wide range of open barrel terminal sizes from AWG 28 para 14, applicable to JST,Molex,TE,JAR,HRS pins
Wire EDM Cutting processed jaws with smooth polished bring accurate crimping on both the conductor and the insulation
Blackening treatment with good anti-rusting performance brings a long service life
Ergonomic grip made of TPR with skid resistance texture,comfortable to do small wire crimping which requires concentration
Medical cable assemblies and wiring harnesses are used in medical imaging equipment to transmit power and data. They are designed to meet strict industry standards for quality and performance.
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