Connection Harness for Energy Storage Equipment / Battery

A connection harness for energy storage equipment and batteries is a crucial component that enables safe and efficient power transfer between battery packs and other system components like inverters. These harnesses ensure stable connections for signal and data transmission, while also providing reliable power supply for various energy storage systems.

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High Voltage Wire Shielding Design for Electric Vehicles Safety and Performance

​Composition of High-Voltage Cable Shielding Layer

High-voltage cable shielding layers are designed to protect the cable and surrounding equipment from electromagnetic interference (EMI) and to provide a path for fault currents to ground. They are typically composed of either a braided wire shield, an aluminum foil tape shield, or a combination of both. Additionally, semi-conducting layers are used to even out electric stress within the cable.

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Wire harness overmolding process

Overmolded Connector Harness Assembly Process and Requirements

Overmolding is a process where a plastic material is injected into a mold containing a pre-assembled connector harness, creating a protective outer layer that encapsulates the wires and connectors. This process, typically using injection molding, provides enhanced protection against environmental factors, improved strain relief, and can integrate complex shapes or textures.

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Custom Wire Harness Assembly Prototypes and Manufacturing

Develop the Design and Production of the Connection Harness

Developing a connection harness involves a multi-stage process from design to production. It begins with defining requirements, creating a schematic, selecting components, and then laying out the harness physically. Production includes cutting, stripping, connecting wires, assembling, and testing the finished product. Understand the specific needs of the application, including voltage, current, signal requirements, điều kiện môi trường, and physical space constraints.

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Customized equipment engineering machinery, motor wiring harness

Engineering Machinery Electrical Wire Harness Assembly

Engineering machinery often utilizes complex electrical systems, and wire harness assemblies play a crucial role in organizing and protecting these wiring networks. These assemblies consist of wires, connectors, and other components, all bundled together for efficient and reliable performance. They streamline the production process, Cải thiện hiệu quả, and reduce errors in electrical systems, especially in automation and manufacturing.

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Thiết kế điểm uốn để kết nối dây nịt

Thiết kế điểm uốn để kết nối dây nịt

Thiết kế các điểm uốn để kết nối dây nịt liên quan đến việc chọn các thiết bị đầu cuối uốn thích hợp và đảm bảo các kỹ thuật uốn thích hợp để tạo ra các kết nối đáng tin cậy và an toàn. Quá trình này bao gồm việc chọn đúng loại thiết bị đầu cuối cho máy đo và ứng dụng dây cụ thể, Sử dụng một công cụ uốn phù hợp, và xác minh chất lượng của uốn để ngăn chặn các vấn đề như quần short hoặc kết nối yếu.

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