Connection Harness for Energy Storage Equipment / Battery

A connection harness for energy storage equipment and batteries is a crucial component that enables safe and efficient power transfer between battery packs and other system components like inverters. These harnesses ensure stable connections for signal and data transmission, while also providing reliable power supply for various energy storage systems.

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High Voltage Wire Shielding Design for Electric Vehicles Safety and Performance

​Composition of High-Voltage Cable Shielding Layer

High-voltage cable shielding layers are designed to protect the cable and surrounding equipment from electromagnetic interference (EMI) and to provide a path for fault currents to ground. They are typically composed of either a braided wire shield, an aluminum foil tape shield, or a combination of both. Additionally, semi-conducting layers are used to even out electric stress within the cable.

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Wire harness overmolding process

Overmolded Connector Harness Assembly Process and Requirements

Overmolding is a process where a plastic material is injected into a mold containing a pre-assembled connector harness, creating a protective outer layer that encapsulates the wires and connectors. This process, typically using injection molding, provides enhanced protection against environmental factors, improved strain relief, and can integrate complex shapes or textures.

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Warehouse Management Standards for Wire Harness Factories

Warehouse Management Standards for Wire Harness Factories

These are all directly about the warehouse management of the wire harness factory or wire harness processing plant. Operation process, raw material warehousing, responsible units, vân vân. Adjust material classification, first-in-first-out, WMS system, vân vân. Detailed description of material reception, inventory management, issuance and use, information recording and other links. Warehouse positioning, layout, information management system, vân vân. Classification storage, label management, regular inventory, temperature and humidity control, vân vân. Production process optimization, inventory management, vân vân.

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Differences between wires and cables made of TPU and TPE materials

Insulation Properties of Wire Harness Materials

The insulation characteristics of a cable harness, like dielectric strength, insulation resistance, and resistance to various environmental factors, are crucial for safe and reliable performance. Proper insulation prevents electrical shorts, signal degradation, and physical damage, ensuring the harness’s longevity and functionality.

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