裝配機器人手臂控制安全帶 & 配件

四月 8, 2025
發表行政

08 4月

Technical Guide for Assembly of Robotic Arm Control Harness and Accessories

我. Design Selection and Material Adaptation
‌Harness Design‌
‌Customized Wires‌: The robotic arm control harness needs to select multi-core wires (such as 5-core wires with power, 訊號, and grounding functions) according to the signal transmission requirements. It is recommended to use spiral cables with shielding layers or polyester (聚氨酯) sheaths to enhance tensile strength and anti-electromagnetic interference capabilities. ‌Connector Selection‌: Prioritize the use of high-protection-level interfaces such as aviation plugs, and adapt to PBT material terminals to ensure high temperature resistance, 戴阻力, and support quick plugging and unplugging. ‌Accessory Adaptation‌
‌Conversion Accessories‌: If you need to be compatible with different device interfaces (such as the 7-pin trailer harness to the dedicated interface for the robotic arm), you can use a split connector design to protect the conductive pins by sliding the protective cylinder. ‌5. ‌Fixed Components‌: Configure accessories such as crimping plates and cable ties to ensure that the harness has no displacement or entanglement risks during the movement of the robotic arm. ‌
2. Key steps in the assembly process
‌Wire harness processing‌
‌切割和剝離‌: Determine the wire cutting length according to the positioning plate, and accurately control the wire stripping depth to avoid damaging the copper wire. Use a stepped roller device to achieve spiral winding of the wire core to improve the stability of the connection with the terminal‌.
‌端子壓接‌: Apply pressure to the terminal and the wire through a special mold to ensure low resistance and high tension connection, while monitoring the deformation of the core wire‌.

Robotic Assembly of Automotive Wire Harnesses

Custom Robot Arm Control Harness Aviation Head Wear-Resistant

電氣機械自動工業化學控制線束

‌Wiring and fixing‌
‌Layered wiring‌: Arrange the sub-wiring harness in different areas according to the positioning plate route, give priority to a single area, and then connect across areas to avoid cross-interference of wires‌.
‌Wire binding and fixing‌: Use wire binding ropes or cable ties, with a wire spacing of 25mm, and keep a 10mm tail at the end and tie a knot. Avoid excessive pulling to cause wire damage‌.

3. Testing and protection requirements
‌Functional test‌
‌Electrical test verification‌: 組裝後, live testing is required to check the signal transmission stability and voltage matching (such as 12V/24V system), and long-term reliability is verified through aging test‌.
‌Full inspection standard‌: 檢查端子公差, wire binding ring uniformity and component assembly standardization to ensure that there is no looseness or poor contact‌.

‌保護措施‌
‌Sealing and shielding‌: The wiring harness passing through the joint of the robot arm needs to be treated with sealant, and the parallel high and low voltage wiring harnesses need to maintain a distance, and the grounding wire is arranged separately to reduce electromagnetic interference‌8.
‌Wear-resistant protection‌: The exposed part of the wiring harness can be equipped with a polyester sheath or wear-resistant sleeve to adapt to the high-frequency movement scene of the robot arm‌.

4. Technical trends and optimization suggestions
‌模塊化設計‌: Use quick plug-in interface and split protection structure to simplify the maintenance process‌.
‌材質升級‌: Promote high-temperature resistant silicone wire and lightweight aluminum alloy terminals to improve the durability of the wiring harness and reduce the overall weight‌.

(筆記: The above solution integrates the requirements of robot arm control scenarios and general industrial wiring harness technology.)

姓名: 機器人手臂控制束帶機動臂電源工具. 工業機器人佈線線束通常在自動化設備（例如機器人武器）中找到. 機器人臂的操作環境可能會因石油污染或溫度變化而面臨挑戰. 電線線束產品需要進行嚴格的測試，以確保機器人臂的平穩運行.
連接器: 17PIN Kaibaile homemade plug, TE Tyco 37PIN plug;
應用: industrial robotic arm;

Client: YGSL

姓名: 機器人手臂控制束帶機動臂電源工具;
加工技術: 鉚, 焊接, 集會;
是否定制: 長度, 規格, 顏色, ETC. of the wire harness can be customized according to customer needs;
導通電阻: ≤2歐姆;
金屬絲: 16AWG*17 core OD: 13.0mm PU wire;
絕緣抗性: ≥5兆歐;
連接器: 17PIN Kaibaile homemade plug, TE Tyco 37PIN plug;
承受電壓: 直流300V, 10 毫秒;
應用: industrial robotic arm;
鹽噴霧測試: ≥48小時;

產品性能: The 17PIN plug is independently developed by Kaibaile and is acid and alkali resistant, oil resistant and moisture-proof. The wires are made of high-quality environmentally friendly PU and TPU materials, with strong insulation performance, 耐磨、耐腐蝕, 使用壽命長. The wire core is high temperature resistant, fireproof, 並阻燃, 而且線體堅固不易折斷. Strong flexibility, 酸和鹼性, 耐油性, 防潮性, mildew resistance, flame retardant resistance, 戴阻力, 耐腐蝕性, 抗氧化劑, 防水的, 防塵的, UV resistance and other properties. This wiring harness is widely used in robot arms of industrial intelligent production lines.