Connection Harness for Energy Storage Equipment / Battery

A connection harness for energy storage equipment and batteries is a crucial component that enables safe and efficient power transfer between battery packs and other system components like inverters. These harnesses ensure stable connections for signal and data transmission, while also providing reliable power supply for various energy storage systems.

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16a, 32A charger 3 Level 2 Level or 1 Level plug, with 5m cable electric vehicle portable charger

Several Charging Methods for Type 1, 2, 3 Level EV Vehicles

Electric vehicles can be charged using three main methods: Level 1 (slowest), Level 2 (mid-range), and Level 3 (DC Fast Charging, fastest). These methods differ in their voltage and charging speed. Level 1 uses a standard 120V outlet, Level 2 uses a 240V outlet, and Level 3 uses a DC fast charger, often found at public stations.

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High Voltage Wire Shielding Design for Electric Vehicles Safety and Performance

​Composition of High-Voltage Cable Shielding Layer

High-voltage cable shielding layers are designed to protect the cable and surrounding equipment from electromagnetic interference (EMI) and to provide a path for fault currents to ground. They are typically composed of either a braided wire shield, an aluminum foil tape shield, or a combination of both. Additionally, semi-conducting layers are used to even out electric stress within the cable.

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Wire harness overmolding process

Overmolded Connector Harness Assembly Process and Requirements

Overmolding is a process where a plastic material is injected into a mold containing a pre-assembled connector harness, creating a protective outer layer that encapsulates the wires and connectors. This process, typically using injection molding, provides enhanced protection against environmental factors, improved strain relief, and can integrate complex shapes or textures.

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Custom Wire Harness Assembly Prototypes and Manufacturing

Develop the Design and Production of the Connection Harness

Developing a connection harness involves a multi-stage process from design to production. It begins with defining requirements, creating a schematic, selecting components, and then laying out the harness physically. Production includes cutting, stripping, connecting wires, assembling, and testing the finished product. Understand the specific needs of the application, including voltage, current, signal requirements, environmental conditions, and physical space constraints.

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Customized equipment engineering machinery, motor wiring harness

Engineering Machinery Electrical Wire Harness Assembly

Engineering machinery often utilizes complex electrical systems, and wire harness assemblies play a crucial role in organizing and protecting these wiring networks. These assemblies consist of wires, الموصلات, and other components, all bundled together for efficient and reliable performance. They streamline the production process, improve efficiency, and reduce errors in electrical systems, especially in automation and manufacturing.

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Design Crimp Points for Connecting Wire Harnesses

Design Crimp Points for Connecting Wire Harnesses

Designing crimp points for connecting wire harnesses involves selecting appropriate crimp terminals and ensuring proper crimping techniques to create reliable and secure connections. This process includes choosing the right terminal type for the specific wire gauge and application, using a suitable crimping tool, and verifying the quality of the crimp to prevent issues like shorts or weak connections.

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