Wire harness manufacturing technology includes techniques for connecting wires, braiding, weaving, and wrapping. It also involves automation, digital twin technology, and software. Connecting wires Crimping: Deforming a metal connector to grip a wireSoldering: Melting a filler metal to join metallic surfacesGluing: Connecting wires with glue

China Automotive Wiring Harness Manufacturer and Supplier

Analysis of the Cost of Automotive Wiring Harness

The global automotive wiring harness market is substantial and growing, with estimates reaching over USD 59.5 billion by 2030. The cost of an automotive wiring harness is driven by raw material costs, manufacturing expenses, and other factors like development and transportation. Labor costs, especially for manual production, also contribute to the overall expense.

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Custom Auto Car Automobile Wire Harness Tubing Fixing Buckle Self Locking Nylon Cable Tie

How to Choose the Right Cable Ties for Wiring Harness?

To choose the right cable ties for wiring harnesses, consider the material, طول, width, tensile strength, and environmental conditions. For general use, standard nylon ties are a good choice, but for heavier loads or harsh environments, stainless steel or UV-resistant ties are recommended. Measure the bundle diameter to ensure proper fit and select a tie with adequate tensile strength to support the weight and stress of the wiring harness.

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The most advanced wire harness design and assembly workshop

Wiring Harness Assembly of New Product Development Process

Reliability analysis of power and signal connecting cables involves evaluating their ability to consistently perform their intended function over a specific period and under defined conditions. This analysis is crucial for ensuring stable signal transmission and reliable power supply, impacting various applications like military equipment and power grids.

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Reliability Analysis of power & Signal Connecting Cables

Reliability Analysis of power & Signal Connecting Cables

Reliability analysis of power and signal connecting cables involves evaluating their ability to consistently perform their intended function over a specific period and under defined conditions. This analysis is crucial for ensuring stable signal transmission and reliable power supply, impacting various applications like military equipment and power grids.

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Solid busbars welded to cables

Ultrasonic Welding of ( EVs ) Connecting wire Busbars

The automotive wiring harness manufacturing industry has been the largest user of ultrasonic welding since the late 1980s, primarily using the technology for wire splicing. However, new applications of the technology are being used as part of future processes that will ultimately provide automakers with solutions to many of the shortcomings of today’s electric vehicle technology. This article mainly introduces the ultrasonic welding of automobile wiring harness busbars and busbars.

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The difference between AC withstand voltage and DC withstand voltage_CT, PT, VT testing and high voltag

Durability and Withstand Voltage Testing of Connecting cables

Withstand voltage testing, also known as a Hipot test or dielectric withstand test, is crucial for evaluating the durability of connecting cables by assessing their ability to withstand high voltage without failing. This test ensures the cable’s insulation can handle the maximum voltage it might encounter during its lifetime, preventing insulation breakdown and ensuring reliable operation.

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